“Today, nearly all data centers are designed around AC utility power. The electrical path includes multiple conversions before power reaches the compute load. Power typically enters the data center as medium-voltage AC (1 to 35 kilovolts), is stepped down to low-voltage AC (480 or 415 volts) using a transformer, converted to DC inside an uninterruptible power supply (UPS) for battery storage, converted back to AC, and converted again to low-voltage DC (typically 54 V DC) at the server, supplying the DC power computing chips actually require…
That setup worked well enough for the amounts of power required by traditional data centers. Traditional data center computational racks draw on the order of 10 kW each. For AI, that is starting to approach 1 megawatt. At that scale, the energy losses, current levels, and copper requirements of AC-to-DC conversions become increasingly difficult to justify. Every conversion incurs some power loss. On top of that, as the amount of power that needs to be delivered grows, the sheer size of the convertors, as well as the connector requirements of copper busbars, becomes untenable. According to an Nvidia blog, a 1-MW rack could require as much as 200 kilograms of copper busbar. For a 1-gigawatt data center, it could amount to 200,000 kg of copper.
By converting 13.8-kV AC grid power directly to 800 V DC at the data center perimeter, most intermediate conversion steps are eliminated. This reduces the number of fans and power-supply units, and leads to higher system reliability, lower heat dissipation, improved energy efficiency, and a smaller equipment footprint…
Switching from 415-V AC to 800-V DC in electrical distribution enables 85 percent more power to be transmitted through the same conductor size. This happens because higher voltage reduces current demand, lowering resistive losses and making power transfer more efficient. Thinner conductors can handle the same load, reducing copper requirements by 45 percent, a 5 percent improvement in efficiency, and 30 percent lower total cost of ownership for gigawatt-scale facilities.
A handful of vendors are trying to get ahead of the game. Vertiv’s 800-V DC ecosystem that integrates with Nvidia Vera Rubin Ultra Kyber platforms will be commercially available in the second half of 2026. Eaton, too, is well advanced in its 800-V DC systems innovation courtesy of a medium-voltage solid-state transformer (SST) that will sit at the heart of DC power distribution system. Meanwhile Delta, has released 800-V DC in-row 660-kW power racks with a total of 480 kW of embedded battery backup units. And, SolarEdge is hard at work on a 99%-efficient SST that will be paired with a native DC UPS and a DC power distribution layer.”
From IEEE Spectrum.