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01 / 05
Here’s How to Make Nickel Production Greener

Nature | Mineral Production

Here’s How to Make Nickel Production Greener

“Researchers have developed a process for refining nickel that they say could dramatically cut its carbon footprint, which is currently equivalent to the total emissions of a small country.  Implementing the process on an industrial scale would present some engineering challenges, but the experiment, described in Nature on 30 April, is a first demonstration of principle…

Nickel is a key ingredient in stainless steel, and its use in lithium-ion batteries is predicted to lead to a doubling in global nickel demand by 2040. But it is also one of the dirtiest metals to process. ‘Primary production of nickel is highly carbon-intensive,’ says Manzoor. On average, refining one ton of nickel ore produces around 20 tons of carbon dioxide…

That carbon intensity could grow even higher as more nickel is extracted from laterites, a type of ore that is currently underutilised. That process can release more than 40 tons of carbon dioxide per ton of nickel, in part because it uses carbon-rich coke — a material usually derived from coal — to remove oxygen from the rock via a chemical reduction reaction.

Manzoor and his colleagues suggest an alternative method that extracts the oxygen using hydrogen plasma. They demonstrated this in a small-scale experiment, in which they put ground laterite into a tabletop electric arc furnace. They then injected hydrogen gas and ionized it with an intense electrical current. The hydrogen ions stripped the rock of its oxygen, producing a high-purity mix of nickel and iron, along with magnesium silicates from the rock, which the authors say could be used to make bricks.”

From Nature.

Bloomberg | Mineral Production

China’s Lab-Grown Diamonds Aid Chipmaking in AI Boom

“China’s lab-grown diamonds are emerging as a surprising beneficiary of the artificial intelligence boom, with demand climbing while they gain traction as a key component in advanced chipmaking.

Traditionally associated with jewelry, these synthetic gems are now being adopted as chip‑cooling materials, enabling denser and more powerful AI semiconductors. Momentum has accelerated after several Chinese producers reported that clients validated their diamonds as effective heat spreaders and began commercial shipments…

Gains in this niche segment underscore investors’ search for new AI winners, as crowded hardware bets, from printed circuit boards to optical modules, have grown more expensive after a sharp rally. The surge also highlights a shift toward next‑generation cooling materials, with analysts noting that diamond is increasingly viewed as a superior alternative to traditional solutions like copper or aluminum.”

From Bloomberg.

MIT News | Mineral Production

Researchers Develop Technique to Get Lithium Out of Rocks

“Extracting lithium from hard rock today is an energy- and waste-intensive process that is often far more expensive than getting lithium from brine water, which also has major environmental drawbacks. Currently, lithium hard rock extraction involves baking the rock at over 1,000 Celsius and chemically leaching it to extract lithium. The rest of the rock is discarded.

Now, a team of researchers from MIT and elsewhere has developed a low-temperature process for extracting battery-grade lithium from the most common type of lithium-bearing mineral. The process uses a liquid reagent to dissolve the rock into the useful forms of its constituent parts: not just battery-ready lithium salts, but also smelter-grade alumina and cement-ready silica. After the minerals are extracted, the solvent and reagent can be recovered and used again so waste levels approach zero.

The researchers estimate the closed-loop process is half the cost of traditional lithium hard rock extraction and could make it cost-competitive with extracting lithium from brine water.

A paper describing the process was published today in Science. The researchers have already begun commercializing the technology through an MIT spinout, Rock Zero.”

From MIT News.

Pacific Northwest National Laboratory | Mineral Production

AI Speeds Recovery of Critical Minerals from Industrial Waste

“A research team at the Department of Energy’s Pacific Northwest National Laboratory has deployed AI agents with the potential to accelerate the recovery of critical minerals from real-world industrial waste in days instead of the months or years required for manual experimentation…

To demonstrate the value of the system, the research team tested three different industrial wastes: two different kinds of spent magnets and wastewater from oil and gas extraction.

The scientists fed a description of what was in the waste to specially designed AI agents. The agents then evaluated the value, concentration, and potential product purity after a separation procedure, before making a technical and economic recovery recommendation. In the trial runs, the AI agents recommended recovery of the element magnesium from wastewater produced during oil and gas extraction, of neodymium and praseodymium from magnet waste, and of samarium, a rare-earth element critical to high-performance aerospace magnets and nuclear reactors. 

Such feedstock evaluations traditionally take months of analysis and preliminary lab protocol preparation. 

Instead, within a day, the AI agents used published scientific literature to develop a plan for 96 simultaneous experiments, including recipes for all chemicals used for separation, their order of addition, and timing steps. A liquid-handling robot then executed the orders. 

For these initial experiments, human operators prepared the completed experimental samples for final chemical analysis. But the resulting data were automatically evaluated by AI for any necessary refinements, and if needed, a second round of 96 experiments to optimize purity and yield.”

From Pacific Northwest National Laboratory.

United States Geological Survey | Mineral Production

Lithium in Eastern States Could Replace Imports for a Century

“The southern Appalachians hold an estimated 1.43 million metric tons of lithium oxide, concentrated in the Carolinas, and the northern Appalachians hold an estimated 900,000 metric tons, concentrated in Maine and New Hampshire, according to estimates in a new USGS scientific paper published in Natural Resources Research. The lithium is present in pegmatites, large-grained rocks similar to granite.

‘This research shows that the Appalachians contain enough lithium to help meet the nation’s growing needs – a major contribution to U.S. mineral security, at a time when global lithium demand is rising rapidly,’ said USGS Director Ned Mamula. ‘USGS mineral science is the leading edge in the effort to restore America’s mineral independence by mapping our nation’s mineral resources. Everything else follows on the science: permitting reform and other policy changes to support investment in clean, responsible mining to 21st century standards, and mining workforce training for new American jobs. The United States was the dominant world producer of lithium three decades ago, and this research highlights the abundant potential to reclaim our mineral independence.'”

From United States Geological Survey.